Process

The process begins with the sourcing of natural jute fibers of superior quality. These raw fibers are extracted from the stalks of the jute plant and spun into coarse threads of jute fabric. We work with trusted suppliers who are committed to sustainable agricultural practices and ethical harvesting. When the jute is sourced, it is thoroughly inspected for uniformity, tensile strength, and cleanliness. This step is important because quality directly affects the durability, texture, and finishing of the final bag.

It is a process of coloring the fabric. We, at Sara, use AZO-free, eco-friendly dyes to colour the jute fabric. They are coloured to cater to the customer preferences and design requirements. The fabric is first washed to remove the impurities, and then they are dipped in the dye for even coloring. The coloured fabric is then dried with the help of sunlight or low-energy dryers, depending on the weather conditions. We make sure that the color remains rich, long-lasting, and fade-resistant while keeping in mind minimum water waste and chemical runoff. This brings a fresh and attractive look to our product.

Lamination adds a protective layer to the fabric, enhancing both durability and functionality. A thin sheet of eco-friendly polyethylene or biodegradable lamination is applied to the inner or outer surface of the dyed fabric. This layer makes the jute bag water-resistant, improves its structural strength, and enhances print quality. Lamination is especially important for bags that are meant for heavy-duty or repeated use. The process is done using heat pressing or adhesive bonding, depending on the requirement. It ensures that the bag can withstand daily wear and tear while maintaining its aesthetic appeal.

The next step after lamination is printing on the fabric. This includes adding logos, graphics, slogans, or custom designs through screen printing, digital printing, or block printing. Our preferred inks are eco-friendly, bright, and durable. The fabric is laid flat on large printing tables to ensure precision and clarity in design. After printing, it is air-dried or heat-cured to set the ink. This allows a great scope of customization, with each jute bag reflecting a unique interpretation of personal or brand identity.

Once printed, the fabric is then sent to the cutting department. Depending on what size and shape of the jute bag is required, the fabric is cut using precision tools and die-cutting machines. Templates or patterns make sure that consistency is maintained during bulk production. Whether it’s a small gift bag or a large shopping tote, this step ensures that all pieces—front, back, sides, and handles—are prepared to exact dimensions. Efficient cutting helps to reduce wastage of material and keeps all the pieces flowing well into the stitching stage.

Stitching is the process by which the jute bag is given its final form. It is done by sewing the cut pieces of the fabric together with the help of heavy-duty thread and machines by skilled craftsmen and industrial sewing machines. The handles are sewn carefully so that they can withstand heavy weight. The bags are made strong and durable. At Sara, every stitch is made of top-quality materials and follows safety standards. The stitching allows the bag to carry weight without compromising its look.

Quality assurance is an essential part of manufacturing. Once the bags are stitched, a thorough inspection is performed on each to check for any defects in material, color, print, and stitching. Our quality control team checks the uniformity, strength of handles, alignment of prints, and overall finish. Those that don’t pass our criteria are either reworked or rejected. This thorough inspection process ensures that only the finest products reach our clients, thus upholding the reputation of both our brand and the trust of our customers.

Once the quality check is done, they are sent for packaging. Bags can be folded neat and packed into eco-friendly cartons, polybags or customized packaging depending on what the customers require. At this stage, the bags get labels, barcodes, and other identification tags. The packaging will secure bags against the damages in transit, and minimize environmental impact. For bulk orders, bags are grouped size-wise, color-wise, or design-wise for better handling and easier inventory management upon delivery.

The final step is the shipping of the products, where the jute products are shipped to local vendors or, for bulk orders, to national and international destinations. Our trusted logistics partners ensure timely and safe delivery. All the shipment checks are checked twice for accuracy and quantity before dispatching. No matter the size of the consignment we put equal efforts in executing hassle free delivery and providing easy tracking for each delivery.